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        圓度儀技術(shù)方案CA-100AE Technical Proposal Roundness

        專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999, 通過ISO9001:2000國際質(zhì)量體系認證;ISO9001:2015 qualified 通過高新技術(shù)企業(yè)認證;High and new technology enterprise qualified 圓度儀國家標準的起草單位;National standard participant of roundness meter 通過出口歐盟CE認證;CE Certificated 產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

        詳情介紹

        專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,

        通過ISO9001:2000國際質(zhì)量體系認證;ISO9001:2015 qualified

        通過高新技術(shù)企業(yè)認證;High and new technology enterprise qualified

        圓度儀國家標準的起草單位;National standard participant of roundness meter

        通過出口歐盟CE認證;CE Certificated

        產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

        (圖片樣式僅供參考,2022年會發(fā)貨新款樣式)

        儀器測量原理Measurement Principle

        采用半徑測量法,工件旋轉(zhuǎn)式。運用高精度氣浮主軸作為基準;采用精密圓光柵、精密電感位移傳感器和計算機組成。對被測工件進行計量角度、徑向位移量,保證測量工件的角位移、徑向值的精確度;測量軟件采用基于中文版Windows操作系統(tǒng)平臺的DTP系統(tǒng)測量軟件,完成數(shù)據(jù)采集、數(shù)據(jù)處理及打印輸出等工作。

        ● Radium measurement

        ● Workpiece rotation

        ● High precision air floating spindle 

        ● Advanced computer, imported encoder ,accuracy inductive transducer

        ● Windows based software for data acquisition, process and printing.

        測量功能Main Function

        圓度、同軸度、同心度、跳動量、垂直度、平行度、平面度、表面波紋度(Wc、Wp、Wv、Wt、Wa、Wq)、頻譜分析、波高分析等。

        圓度評定方式(4種):zui小區(qū)域法、zui小二乘法、zui小外接圓法、zui大內(nèi)切圓

        圓度濾波方式:1、1-500、1-150、1-50、1-15、

        波紋度濾波方式:3-16、3-17、15-500、17-100

        濾波形式:高斯(ISO標準)

        ● Roundness of ring shape components.

        ● Surface Waviness (Wc, Wv, Wt, Wa, Wq) ,

        ● Power Spectrum Analysis,

        ● Wave Height Analysis,

        ● Concentricity ,Coaxiality, Squareness, Parallelism, Flatness etc.

        Assessment methods: LSC、MZC、MIC、MCC

        Filtering Band: 1-500、1-150、1-50、1-15、3-16、3-17、15-500、17-100

        Filter Method: Gaussian (ISO Standard)

        技術(shù)參數(shù)Main Parameters

        項目  Item 參數(shù) Parameter
        測量范圍
        measuring range
        zui大直徑 ф180mm(可擴展)
        Max. dia.
        zui小內(nèi)徑 ф5mm
        Min. inner dia.
        zui大高度 420mm
        Max height
        主軸精度
        Spindle accuracy
        徑向誤差 ±(0.025+5H/10000)μm
        Radial error
        軸向誤差 ±(0.02+6X/10000)μm
        Axial error
        工作臺
        Workbench
        臺面直徑Table dia. φ180mm
        回轉(zhuǎn)直徑Rotation dia. φ300mm
        承載重量Load Wt. 25Kg
        調(diào)整范圍 調(diào)偏心±2mm ; 調(diào)水平±1°
        Adjustment range Adjust the eccentricity ±2mm; adjust the level ±1°
        旋轉(zhuǎn)速度Rotation Speed 0-12 rpm
        水平臂
        Horizontal arm
        水平移動距離 150mm
        Horizontal moving distance
        移動速度Moving speed 0.5-6mm/s 或手動 0.5-6mm/s or manual
        傳感器
        sensor
        量程range 500μm (半徑差 500μm (radius difference)
        分辨率Resolution 0.005μm
        測針形狀 φ2mm寶石球測頭(有更多直徑可選擇)
        Stylus shape φ2mmRuby tip (φ1mm、φ0.5mmoptional)
        測力 1-12g
        Meas. force
        數(shù)據(jù)采集 進口光柵7200/
        Data acquisition Imported grating7200 points/cycle
        放大倍率 任意至zui大20萬倍
        Magnification Arbitrary to maximum 200,000 times
        氣源壓力Air Source 0.45~0.80Mpa
        氣源流量Air consumption ≥0.2 m³/min
        電源Power AC 220V±10%  50Hz
        環(huán)境要求Environmental conditions 溫度(T):10~30℃;相對濕度(RH):<85%

        技術(shù)亮點Technical highlights

        采用高精密氣浮主軸,永不磨損,保持長久精度

        High-precision air-floating spindle, never wear, long-term accuracy

        數(shù)據(jù)采集運用進口精密圓光柵、準確度高,穩(wěn)定性好

        Data acquisition by high precision encoder with high accuracy and good stability

        部分圓弧亦可測量處理

        Part of the arc can also be measured and processed

        自動識別輪廓間斷,自動或手動剔除功能

        Automatic identification of contour discontinuities, with automatic or manual elimination function

        軟件支持中英文一鍵切換  

        Software supports one-click switching between Chinese and English

        支持winXP、win7系統(tǒng)   

        Support winXP, win7 system

        設(shè)備尺寸

         

        產(chǎn)品(Product)

        包裝(Packing)

        總重量

        (Wt.kg)

        體積

        CBM m³)

        Lx

        Ly

        Lz

        Wt(kg)

        Lx

        Ly

        Lz

        Wt(kg)

        920

        600

        1600

        240

        1000

        700

        1700

        50

        290

        1.2

        使用要求Usage requirement

        空壓機氣源壓力:0.45~0.80Mpa    Air supply: 0.45~0.80Mpa

        空壓機氣源流量:≥0.2m3/min      Air flux: ≥0.2 m³/min

        功率需求:約500W;交流220V±10%,50Hz   Power supply: AC 220V±10%  50Hz

        環(huán)境要求:溫度:10~30℃;相對濕度:<85%

        Environment requirements: Temperature: 10~30℃; RH: <85%

        安裝地點無明顯振源    No obvious vibration

        單獨地線  Separated grounding wire

        主要配置Main configuration

        部件名稱 項目名稱
        Part Name Description
        機械部分
        Mechanical Part
        主機儀器架 Host Stand  x1
        大理石工作臺面 Granite table  x1
        高精密氣浮主軸 High precision air bearing spindle x1
        大理石立柱系統(tǒng)Column  x1
        橫導(dǎo)軌移動裝置Guide Rail x1
        調(diào)心調(diào)平工作臺
        Centering & Tilting
        Adjustable Plate
        臺面直徑Ф180mm、臺面高度50mm
        Table diameter Ф180mm, table height 50mm
        調(diào)整范圍:調(diào)偏心±2mm ; 調(diào)水平±1°
        Adjustment range: Centering ±2mm; Tilting±1°
        精密三爪卡盤
        Precision Chuck 
        外尺寸裝夾范圍:ф1 mm ~~ф81mm
        Outer clamping range: ф1 mm ~~ф81mm
        內(nèi)尺寸裝夾范圍:ф31 mm ~~~ф70 mm
        Inner clamping range: ф31 mm ~~~ф70 mm
        空氣過濾系統(tǒng) Air Filter System  x1
        電器部分
        Electrical Part
        電器控制系統(tǒng)Electrical control system  x1
        圓光柵編碼器Imported rotary encoder x1
        電感傳感器Inductive sensor x1
        電腦Computer x1
        HP噴墨打印機HP Inkjet Printer x1
        測量軟件Software  x1
        標準件 標準玻璃半球Standard hemisphere  x1
        Standard Parts 橢圓標準件  Elliptical standard        x1

         

        安裝、驗收

        1、安裝與培訓(xùn)

        1.1我公司負責在用戶現(xiàn)場對設(shè)備行進安裝和調(diào)試;

        Supplier is responsible for Installation and testing on user site.

        1.2在設(shè)備安裝調(diào)試時對買方技術(shù)人員進行理論、實際操作及維修等培訓(xùn),使用戶技術(shù)人員掌握設(shè)備操作,能熟練使用設(shè)備進行檢定工作,保證設(shè)備正常運行并能排除設(shè)備的一般故障和特殊保養(yǎng)。. 

        The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance. 

        2、驗收

        2.1驗收標準:按現(xiàn)行國家檢定規(guī)程以及合同技術(shù)協(xié)議為準。

        Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

        2.2驗收項目:核對該設(shè)備的供貨清單,如有漏項和短缺,我司負責免費補齊。

        Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

        售后服務(wù)

        質(zhì)保期:設(shè)備安裝驗收合格之日起12個月內(nèi),但不超過發(fā)貨之日起15個月。

        Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

        質(zhì)保期內(nèi):實行“三包”政策,公司負責為用戶免費提供計量測試技術(shù)咨詢服務(wù)。

        Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

        質(zhì)保期外:我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持,設(shè)備出現(xiàn)故障需要修理時,所換零件按成本價收取。我司有備品備件庫,終身負責為用戶以成本價提供備品備件服務(wù)。

        After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

        服務(wù)響應(yīng)時間:接到故障請求電話后,5小時內(nèi)回應(yīng),我司通過電話、微信或郵件的方式指導(dǎo)買方排除故障;若故障仍不能排除,將在72小時內(nèi)派技術(shù)人員上門解決問題。

        Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, WeChat or email. If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.

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